How to use an industrial cleaning machine?

The automotive and parts cleaning industry is a highly competitive environment. Maintaining control of operating expenses is critical to profitability. However, customer satisfaction also plays an important role in the success of your company. How do you maintain high quality service while controlling costs? You can choose from our range of quality cleaning machines. You can find more information about our products on our product detail page.

This passage is going to talk about the followings of industrial cleaning machine:

1) Introduction to Component Cleaning machines

2) Background of industrial cleaning machine

3) What are the steps of the components cleaning machine?

1) Introduction to Component Cleaning machines

Mechanical parts cleaning machine, is a machine used to clean parts using ultrasonic waves, organic solvents, etc. The rotary table washer is designed to provide fast and effective cleaning of manufactured parts. Suitable for parts with simple geometries, batches of small parts loaded on baskets or single large parts on fixtures. In a rotary table spray cleaner, components will be loaded on a rotating basket that is rotated at low speed by a motor and gearbox unit. During the rotation, the solution (water and alkali) in the tank is pumped out with the help of a high-pressure pump.

2) Background of industrial cleaning machine

Organic solvents have a long history of industrial application in cleaning the surface of mechanical parts to remove contaminants. The high consumption and high cost of gasoline and kerosene, which cannot be recycled during use, and the resulting environmental problems in the working environment (according to international standards, all organic solvents are not allowed to be emitted directly into the atmosphere), as well as the market conditions where customers pay more and more attention to the quality and importance of cleaning mechanical parts, make efficient and environmentally friendly cleaning solutions for mechanical parts more and more prominent.

At present, in the international arena, organic solvents such as trichloroethylene, tetrachloroethylene and hydrocarbon solvents are widely used for degreasing and cleaning of mechanical parts surfaces due to their high detergent treatment effect, high inclusiveness that can widely dissolve most of the pollutants and excellent performance such as recyclability and saving of cleaning cycle time.

3) What are the steps of the components cleaning machine?

The solvent system completes the cleaning process in an enclosed cleaning compartment, where the cleaned parts are processed in one or more of the cleaning baskets described above. After the start of the cleaning process, the door of the chamber is closed and locked and the first pre-cleaning spray lasts for 1 minute, using a heated solvent (between 45°C and 80°C depending on the type of solvent and the type of contamination), which is sprayed directly on the parts through high pressure nozzles. The first spray, which contains 90% of the contaminants, is then transferred to a distillation unit in the system, where it is completely regenerated into a clean liquid solvent that can be used continuously.

At the same time, the second spray is used room temperature solvent, the procedure will last 2 minutes and accompanied by a large amount of solvent (cleaning parts will be partially or completely wet and immersed in the solvent, through the mechanical action combined with the thermal difference will increase the ability to remove and strip the remaining part of the contaminants). These used solvents will be heated and used again in the next cleaning pre-cleaning process.

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