Why do you use a welding positioner?

Using a welding positioner can expand a manufacturer's productivity and profit opportunities. ACME specializes in manual welding positioners and semi-automatic positioners for welding. Let us know the reasons for using a positioner and read on to learn more.

This passage is going to talk about the followings of rotary welding positioner:

1) What is a welding positioner?

2) Several Reasons to Use a Welding positioner

3) To sum up

1) What is a welding positioner?

A welding positioner is a device that provides the welder with a comfortable position to perform welding operations on tubular or spherical industrial parts, such as flanges and pipes. The welding positioner provides the option to rotate the tubular device 360 degrees, allowing the welder to set the angle of the flange or pipe according to his/her needs and requirements. This helps reduce worker fatigue and increases productivity and joint quality.

2) Several Reasons to Use a Welding positioner

In addition to improving worker comfort, there are several benefits to welding positioners. Here are some of them.

Improved quality: The setup of the weld positioner helps improve accuracy; this means there is little chance of worker error.

Worker safety: The design of the welding positioner ensures worker safety. This is because the workpiece to be welded is well anchored in the positioner, so it does not move. If we use chains or slings to hold the part instead of fixing it, uncontrolled movement can occur, which can be dangerous.

Reduced fatigue: The design of the welding indexer allows the worker to stand in one position and work. It will adjust to their height and comfort level. As a result, they are bound to experience less fatigue or strain and contribute to increased productivity.

Small footprint: These welding positioners can be adjusted in a compact space, which helps to reduce clutter on the production floor.

Semi-automatic operation: The weld positioners can also be used as semi-automatic machines by connecting them to a power source. This helps to increase the speed and thus the productivity of the welders.

3) To sum up

Welding positioners ensure improved quality and increased productivity. This is the most important benefit because of reduced downtime.

In the flat position, welding parameters can be selected to provide maximum weld deposit rate, compatible with acceptable (not excessive) heat input. The arc lead time is similarly increased, thus potentially reducing welding costs. The arc torch is fixed to a number of adjustable fixtures rather than hand-held.

It differs from a robot in that constant operator monitoring and intervention is critical to successful work. The welding positioner helps to save physical effort and is welder friendly. welding positioner allows optimizing welding parameters to obtain maximum weld metal deposition rates beyond the values acceptable for the personal comfort of the manual welder.

See here, you must be excited about having a welding positioner for production! ACME is a high-tech enterprise specializing in R&D, design, manufactuning and sales of automatic welding equipment. We are looking forward to your call!