How to use a welding positioner?

A welding positioner is a device that is designed with the comfort of the welder in mind. This helps reduce their fatigue because they can stand in one position and get the job done. They don't have to move or bend because the welding positioner can rotate 360 degrees. The object or workpiece to be welded is adjusted on the welding positioner. The welding positioner is mounted by a pipe fitting or valve. This is the basic reason why it is widely used in industries that use metal fabrication or CNC machining to form metal parts or assemblies. Please read on to learn more.

This passage is going to talk about the followings of rotary welding positioner:

1) An introduction to the working principle of industrial welding positioners

2) Points to note when using welding positioner

3) What are the different applications for welding positioners?

1) An introduction to the working principle of industrial welding positioners

The working principle of a welding positioner is the same for all workpieces, regardless of their size. They form a rotating plane perpendicular to the floor. You can place a large number of tools on these positioners. However, a welding indexer is more than just a rotating table. Its capacity depends on static torque output limits. It can withstand huge weights rotating at huge speeds.

2) Points to note when using welding positioner

The following are some of the things that workers should keep in mind when welding on a welding shift machine.

Consider the center of gravity (CoG): The center of gravity is the point where the mass of the object is located. Therefore, when you select a tack weld, it is important to consider the center of gravity of that workpiece and its size and weight. This helps the workpiece to balance on all axes. This also determines the speed of rotation of the table. The CoG will change as the welder adds various weights and sizes of parts to the positioner. This is also something to consider.

Proper attachment of the workpiece: The way the workpiece is secured to the weld positioner is a key factor, as it is also how the workpiece is separated after the job is completed. Some specific tasks that require repeated production of parts for typical applications use unique production fixtures. In addition to this, for round parts, a three-jaw chuck can often be used to attach to the positioner. Some parts need to be bolted in place. Therefore, this needs to be calculated according to the shape and size of the workpiece.

Flat surface: Make sure that the whole welding positioner unit is mounted on a flat surface. Otherwise, the workpiece may come off, which can be dangerous. You can mount the positioner vertically on a table or stand; however, it must be securely fastened.

3) What are the different applications for welding positioners?

Welding positioners are commonly used in many industries that require welding and fabrication. The following are some of the applications for welding positioners.

Rotational Positioning

Rotation of assembled parts

Mounting of welding equipment

Welding of shafts, wheels, pipes, etc.

Rotating workpieces with large offset loads

If you are looking for welding positioners for your industrial application, make sure you source them from genuine manufacturers and suppliers. We are one of the leading manufacturers of welding positioners. The company offers different sizes of welding positioners etc. to meet the requirements of our customers. You can always contact us for more.