How to clean the welding positioner?

The welding chuck is an important part of the automatic welding positioner and requires frequent maintenance and care, and when special circumstances arise, the frequency of welding maintenance must be increased. In order to prolong the service life of the welding chuck and improve the efficiency, you can learn something about the proper maintenance of the welding chuck.

This passage is going to talk about the followings of welding positioner:

1) Maintenance of the welding chuck

2) How to clean the welding positioner machine?

3) Other considerations in the use of welding positioner

1) Maintenance of the welding chuck

The correct maintenance methods for welding collets are as follows.

After the chuck is used, the body and sliding surface of the welding chuck must be cleaned with a tool such as an air gun. This can ensure that the welding chuck still has good accuracy after long-term use, so it is very important for the regular lubrication of the welding chuck.

(At least once a day, play molybdenum disulfide grease (color black), inject grease into the nozzle of the welding collet until the grease overflows the collet surface or the bore of the welding collet (bore protection sleeve and connection nut)).

To prevent rusting inside the weld chuck, the clamping force is reduced and the workpiece cannot be clamped, so it is better to use cutting oil with an anti-rust effect. The use of cutting oil can prevent rusting inside the welding chuck.

2) How to clean the welding positioner machine?

After the operation of the welding changer is completed, the welding chuck body and slide surface must be cleaned with an air gun or similar tool.

Remove and clean the welding chuck at least every 6 months to keep the jaw sliding surface clean and lubricated to increase the life of the welding chuck.

Inspect all parts for cracks and wear. Cut the cast iron at least once every 2 months to clean it thoroughly. If the damage is serious, replace it with a new one immediately.

Different clamping methods must be used for different workpieces. If used to clamp irregular workpieces, it will damage the welding chuck.

When the welding chuck pressure is abnormal, the welding chuck is clamped by high pressure, which will reduce the service life of the welding chuck. Therefore, when the welding collet gap is found to be too large, it must be replaced immediately with a new welding collet.

3) Other considerations in the use of welding positioner

When working on welding positioner manipulators, care must be taken to reduce corrosion. Reducing corrosion can extend the life of the equipment. The phenomenon of a metal surface being damaged by chemical or electrochemical interaction with the surrounding medium is called corrosion. This corrosive effect will not only affect the normal operation of the mechanical surface equipment, but also corrode the internal components of the machine.

Also, prevent welding positioner equipment in high temperature operation. During the operation of the machine, the values on various thermometers should be checked frequently. If problems are found, should immediately stop and check, and timely troubleshooting. For those who cannot find the cause for a while, the machine must not be made to work in the case of processing failure. In normal operation, attention must also be paid to check the work of the cooling system.

In short, the cleaning work and maintenance work of the welding positioner is indispensable, only pay attention to the maintenance work of the product can make your welding positioner work longer.